After years of rapid development,
modified plastics have been widely used in many fields, and a number of domestic advanced enterprises have been born. But overall, China's modified plastics industry still lags behind international giants, especially in terms of intelligence. Therefore, China's modified plastics enterprises urgently need to improve the level of intelligent manufacturing, optimize the entire manufacturing process, improve the quality of products and enhance market competitiveness, so as to narrow the gap with international giants.
According to analysis, the modified plastics enterprises can start from the following six aspects in improving intelligent manufacturing.
First, starting from the overall planning of the factory. The intelligent plastics manufacturing upgrade is a system engineering, including factories, workshops, equipment, production lines and other levels. Therefore, in the process of intelligent manufacturing upgrade, it is necessary to start from the overall planning of the factory.
All levels and links are configured.
Second, in the key production links, the use of automated control equipment. The key aspects of the production of modified plastics include the arrangement and optimization of screw combination, the operation of automatic control equipment for batching and feeding extrusion, and the use of smart equipment can improve
Efficiency and avoid production errors.
Third, the production process is visualized. After the intelligent upgrade, the personnel are greatly reduced, but a special person is required to observe the production process to prevent abnormal situations. At this time, it is necessary to visualize the production process and facilitate the observation and supervision of relevant personnel.
Measurement.
Fourth, online monitoring and monitoring is realized during the production process. In order to improve the quality of the product, it is necessary to monitor the performance of the color difference, moisture, impact strength and other products in the production process, as well as real-time monitoring of temperature, pressure, speed and other parameters.
Fifth, establish a process database. By collecting, storing and analyzing data such as process parameters and equipment operating conditions, remote monitoring can be achieved, traceability of quality control can be guaranteed, and production processes can be predicted, optimized and controlled.
Sixth, establish a workshop-level industrial Internet. Through the interconnection of various systems, the integration in the production process is realized, and the production mode of the modified plastic is fundamentally changed, thereby maximizing the efficiency.
In the intelligent manufacturing of modified plastics enterprises, it is necessary to start from the aspects of resource allocation, process optimization, process control, quality control, data management, etc., and indeed improve the level of intelligence.
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