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Whole machine installation
1.1 After unpacking, take out the instruction manual, packing list and certificate of conformity, check whether the machine is damaged during transportation, check the accessories and parts in the box according to the packing list; read the instruction manual carefully to understand the technical requirements and main structure of the machine. Instructions.
1.2 Move the machine to the work area and correct the level. (If there is a shock absorber, it must be installed and then calibrate the level).
2. Connect the power cable to ensure the correct rotation direction of the turntable; install the ground wire to ensure safety.
3. Remove the feeder and remove any oil from the parts in the tablet compartment. In particular, the hopper, the feeder, the work surface of the turntable, the upper and lower punch holes, and the middle mold holes must be wiped clean.
4. Turn off the power and install the die
Before installation, all the dies must be cleaned and wiped clean.
4.1 installation of the mold
First, unscrew the middle mold set screw on the turntable.
When the mold is placed, it should be flush with the mold hole. Then insert the punch through the middle mold and use the hammer to gently press into the bottom of the mold hole. Then tighten the screws to ensure that the middle mold can not be higher than the rotation.
Work plane.
When installing irregular shaped punches, attention should be paid to the direction of the sheet shape to facilitate filming; if it is a monolithic type
Punch, first insert the mounting sleeve into the head of the punch, then insert the middle mold into the hole in the die, tapping
To the bottom of the die hole.
After the middle mold is installed, it should be ensured that the upper punch can enter the mold hole flexibly and freely.
4.2 Installation of the upper punch
If it is a round punch, remove the upper cover or flip the tongue, insert the punch and the upper rail
Contact can be.
If it is shaped as an overall impulse, it can be installed at the same time as the Chinese model; if it is a heterogeneous split,
Insert the punch groove direction of the upper punch into the upper punch hole so that the punch nail is aligned with the hole of the middle mold and falls.
After tightening the round nut, it is necessary to ensure that the punch is flexible into the die hole.
4.3 Undershoot installation
Open the small door or enclosure, remove the gasket or undershoot loading and unloading rails, and put the undershoot into the undershoot
Holes to ensure that the punches enter the upper and lower punch holes; turn the hand wheel to install the next punch,
Until all the installation is completed, loading and unloading rails or gaskets should be installed in time.
5. Install the feeder
Adjust the height of the supporting screw so that the gap between the bottom surface of the feeder and the working plane of the turntable
0.05-0.10mm; scraper plate close to the working surface of the turntable to ensure accurate filling.
6. Fill the oil cup and grease nipple with grease or grease and drive the corresponding parts before driving.
Lubricate the line; apply some vegetable oil to the contact area between the upper punch and the guide rail.
So as not to drop contaminated drugs.
7. Turn the filling and blade thickness adjustment handwheels to adjust the filling volume to a smaller position. The tablet thickness is adjusted to the larger position and the rotation speed is adjusted to a lower position.
8. Pressurize the pressure system and set it to the desired working pressure.
9. Connect the powder suction port and the suction box with a suction tube.
10. Turn the test wheel to rotate the turntable for 1-2 weeks and observe the punches and guides
The state of exercise should be flexible and non-interference.
11. Connect the power supply, if any clutch should be released first, then close after driving;
Time (usually 10 minutes) to determine no failure.
12. Install hopper and pour granular material.
13. Turn the test wheel to adjust the height of the hopper and the position of the hopper insert to control the particle flow.
Quantity; step by step adjustment of sheet thickness and filling amount close to the finished product requirements.
14. Start the motor, (if the clutch is disengaged before driving, then drive and then close), adjust the speed,
The particles in the feeder shall be sufficient, and the flow shall be adjusted so as not to overflow;
Fine-tuning the filling volume and sheet thickness to the finished product requirements, you can enter the formal production operation.
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