Yangjiang hardware knife and scissors industry innovation to help enterprises break through

In 2009, under the gloom of the global financial crisis, many metal knife and scissors enterprises in Yangdong County faced difficulties and used the weapon of technological innovation to break through. “Stabilizing and warming up” became the summary of the New Year’s inventory.
Picking out the habitual thinking and developing circular economy Yangdong Tongli Hardware Products Co., Ltd. is a company mainly engaged in the production of tableware, multi-purpose pliers and other small sample hardware products. Although it is famous in the industry, the production process is relatively backward, and the product technology has low gold content. . Under the influence of the financial turmoil, Tongli once struggled.
After careful consideration, the general manager of the company, Zeng Jizhuo, made a bold decision to jump out of the usual thinking and aim at the unfamiliar but resourceful field--using the recycling of stainless steel powder waste to develop a circular economy. The price of metal scrap sold as waste is very low. If it is used for transformation, it will increase the added value of the product and greatly increase the profit.
However, with ideas, there are no projects and no technical support. At this time, the County Science and Technology Bureau reached out to help them find Hunan University to carry out industry-university-research cooperation. Zeng Jizhuo said that technological innovation has found a new profit growth point for the company.
The change of thinking allowed Tongli to achieve countercurrent development in the financial crisis. The new products and auto parts developed by the company have been welcomed by the market, and many customers have come to order. After taste the sweetness of technological innovation, the company introduced the “enterprise ERP management system platform” to keep track of production schedule, cost consumption and sales dynamics, compress the cumbersome management links, and promote the transformation of traditional extensive management to scientific information management. Zeng Jizhuo said that with this management platform, the company's management cost savings reached 40% last year.
Increase R&D investment in production of fist products “Relying on technology to increase the gold content of products can enhance market competitiveness.” The decision makers of Yangdong Jinheng Industrial Co., Ltd. have a deep understanding of this.
A few days ago, when the reporter came to the company for an interview, Li Yongji proudly introduced: "Our gardening tools production process is far ahead in the industry, and high-quality products have won many repeat customers."
According to reports, heat treatment technology is the most critical part of the entire production line of gardening tools. At present, Jinheng has the leading position in this field, especially the successful development of its gardening saw blade, which enables the product to be horticultural with Europe and America. Tool products are comparable.
However, the development of this unique technology is not a one-step process. Li Yongji recalled that the gardening tools produced by the company were often returned by customers because of the heat treatment technology, and it is difficult to enter the European and American markets. The company decided to increase investment in research and development and rely on technology to overcome technical difficulties. With the help of the county science and technology department, the company found cooperation research at South China University of Technology, and invested nearly 20 million yuan.
Today, garden saw blades have become the company's leading products, and they are constantly selling well at home and abroad. Last year, the company's gardening tools orders reached 60 million yuan.
Setting up a research and development center to reduce production costs Last year, companies that tasted the sweetness of technological innovation were far more than Tongli and Jinheng. Yangdong Jinhui Knife & Scissor Products Co., Ltd. has established a knife and shear process and control development center to simplify the process of cutting and cutting, greatly reducing production costs. The person in charge of the company gave an example. According to the calculation of an enterprise with 1,000 employees, the average labor force for reducing one process is about 80, and each person can calculate more than 1.4 million wages per year based on 1,500 yuan per month. Reducing the original equipment in one process can save at least 600,000 yuan.
"Building a R&D center platform will not only bring direct economic benefits to the company, but also promote energy conservation and emission reduction, and achieve good social benefits," said Huang Yuanrun, director of the company's administrative personnel department.
Mo Dingwei, secretary of the Yangdong County Party Committee, said that before the financial crisis hit, the county party committee and county government reviewed the situation and planned early, and introduced a series of assistance measures to promote enterprises to rely on technological innovation to transform and upgrade, and to turn "risk" into "machine." Some forward-thinking metal knife and scissors products companies have taken advantage of the power of science and technology to implement high-tech product development strategies, which has enabled enterprises to embark on a benign development cycle. The new technology developed by some enterprises has reached the advanced level at home and abroad, which has played a good role in promoting the healthy development of Yangdong hardware knife and scissors products industry.
According to data from Yangdong Science and Technology Bureau, the total output value of 32 high-tech enterprises in Yangdong reached 3.28 billion yuan last year, up 15.1% year-on-year; the research and development expenditure of enterprises reached 61.68 million yuan, up 16.5% year-on-year; 12 projects of production, education and research projects were promoted. Generated economic benefits of 130 million yuan.
 

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