"true 3D" PCD chipbreaker developed by Becker Diamonds, Germany

In order to avoid delays in production due to chip removal, Becker Diamond Tool developed the "true 3D" PCD chipbreaker. This three-dimensional PCD chipbreaker is machined on the tool tip by a proprietary process after the PCD tip is welded to the blade body. In addition to enhancing the control of the chip, the three-dimensional PCD chipbreaker can reduce the thermal expansion of the workpiece and reduce the cutting pressure, thus improving the machining accuracy of the workpiece. Machining while extending tool life. Compared to typical flat-top PCD inserts, this Becker insert has a service life of at least 20% to 30%. When turning aluminum and other non-ferrous metals, the creation of "bird's nest"-like chips can be a serious problem because it can result in forced shutdowns and disruption of production. By effectively controlling the chips, the risk of product scrapping can also be reduced. Especially in the drilling process, the chips can be smoothly discharged outside the hole without damaging the surface finish of the inner hole. Operational safety has also improved as workers no longer have to deal with the "big bird's nest" formed by sharp chips.  

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